Production of the giant paper pads for the huge flipchart KING

We want you to know how we produce the customized Paper Pads for the Big KING Flipchart.

Each sheet measures 45″x34.25”.

THE PAPER PADS SET FOR KING IS MADE OF 4 PADS.
EACH PAD HAS 22 SHEETS.

We pack two pads into a special cardboard pipe with a diameter of 4″ and a height of 46.5″.
These pipes are perfect for relaying the best protection and facilitating storage, transport and handling.

Look at the Paper Pads

Here’s how the production is done.

the paper mill supplies us with pallets of 5,000 sheets cut to size 34.2″x44,9″.
Tiziana counts 22 sheets and Sandro binds them on the long side with a stapler with 5 staples.
for each metal point we apply a protective sticker.
The sticker ensures the aesthetics of the pad as well as the safety of our valued customers.
once this operation is completed, the block is laid out on the workbench.

This continues until all the paper on the pallet is finished.

When all the pads are ready, they are packed in the special cardboard pipes.

We take two pads at a time and do a 100% visual quality control.

If we find a pad showing some problems (ears on the corners, folds and wrinkles, stains or other paper defects) we reject it.

We carefully roll up two pads and we fix them with paper bands.

Afterwards the two pads are inserted into a pipe which is properly closed.